Vacuum Lamination

Vacuum
Lamination

Vacuum Lamination

No matter how big or small the part is, we provide the optimal “bonding” technology for the part

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Vacuum Laminator VFM07

Features

  • This is for laminating 2 adherends together using optical clear resin, etc.
  • It can perform a series of movements from vacuum resin slit coating, UV irradiation to vacuum lamination in a single facility
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Vacuum Laminator VFM02

Features

  • Laminates 2 adherends together using adhesive, etc.
  • Can perform a sequence of movements from application of adhesive, automatic alignment, vacuum and lamination to UV spot cure
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Lamination JIG2 TYPE

Features

  • Used to simply laminate 2 adherends using adhesive, etc.
  • Since upper stage is clear, it’s possible to check adhesive spread and height adjustment of lower stage can simply be done looking at dial gauge
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Vacuum Lamination Large Size

We have the production record of Mass production automated line where specialized lens is laminated onto 81 inch display integrated with glue dispensing, high precision alignment and lamination function by large vacuum chamber

Vacuum Laminator VFM07

Specifications

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Slit coating and lamination under vacuum is possible

UV cure after slit coating is possible

*We can accept orders and make laminators for work sizes other than the above mentioned

SpecificationDescription
Work SizeMin: 7inch (e.g. 150 x 100mm)
Max: 15inch (e.g. 360 x 220mm)
*Negotiable depending on work shape
Equipment Outer Dimensions1,600mm(W) x 1,800mm(D) x 2,050mm(H)
Equipment WeightApx. 3,100kg
UtilitiesPower: AC 230V 3Ph 50Hz 30A – Connection: Terminal stand
Clear Dry Air: 0.6 to 0.7MPa, 500NL/min – Connection: φ8
Vacuum: -10Pa to 1000Pa (without work) – Connection: φ8
*Depending on use conditions, nitrogen, coolant water and/or exhaust will be necessary
Stage SpecificationsUpper Stage: Aluminum (Electroless Nickel Plating)
Lower Stage: Aluminum (Electroless Nickel Plating)
Adhesive Application FunctionSlit Die (Pumping by Mechanical Pump)
Lamination MethodLamination under Vacuum
UV Irradiation FunctionLine UV, Spot UV, Side

Vacuum Laminator VFM02

Specifications

optic-bonding-optical-bonding-vacuum-lamination-vfm02

Perfect for vacuum lamination with optical clear resin, adhesive…

Highly precise application by slit coater is possible

*We can accept orders and make laminators for work sizes other than the above mentioned

SpecificationDescription
Work SizeMax: 280mm x 440mm
Equipment Outer Dimensions1900mmW x 1550mmD x 2300mmH
Equipment WeightApx. 1200kg
UtilitiesPower: AC200V, 30A – Connection: Terminal Stand
Compressed Air: 0.5MPa, 50NL/min – Connection: φ8
Vacuum: -70kPa, 20NL/min – Connection: φ8
*Depending on use conditions, nitrogen, coolant water and/or exhaust will be necessary
Lamination MethodLamination under Vacuum
Stage SpecificationsUpper Stage: Aluminum (White Alumite Treatment)
Lower Stage: Aluminum (White Alumite Treatment)
Adhesive Application FunctionSlit Coater (Pumping by Gear Pump)
Spot UV Irradiation Function4-head UV Spot

Lamination JIG2 TYPE

Specifications

optic-bonding-optical-bonding-vacuum-lamination-jig2

Perfect for simple lamination test using optical clear resin and adhesive, etc.

LCM lamination test is also possible by changing upper and lower stages

*We can accept orders and make laminators for work sizes other than the above mentioned

SpecificationDescription
Parts SizeMax. 12inch
Equipment Outline505mm(W)×740mm(D)×280mm(H) ※with stage open
Equipment WeightApx. 40kg
UtilitiesVacuum: -70kpa 5NL/min ※ Connection: φ6
Parts ThicknessMax. 10mm (total thickness)
Lamination MethodManual lamination by upper stage turned over
Stage SpecificationsUpper stage: Clear acrylic
Lower stage: Aluminum(Black alumite treatment)
LCMCan be handled with lower stage change ※ Option
Alignment MethodNo alignment pin, etc. ※ Can be treated separately as an option according to user’s product specs
UV Irradiation FunctionN/A ※Upper stage with hole drilling for UV irradiation

Autoclave

Small capacity, thin structure

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ACS01 Type

Features

  • Possible to structure multi-stage furnaces according to process conditions
  • Optimal to fully automatic bonding line
  • Possible to shorten pressurization time
  • Possible to shorten heating time
  • Possible to export

Specifications

 SpecificationRemark
Inside dimension of chamber(W)400mm x (D)300mm
X (H)35mm
Op)(H)70mm
Capacity of chamber5LOp) 10L
HeatingCartridge heater
Max 80℃
 
PressurizationLine air
Max 0.5MPa
 
Workpiece removalWith fork-shaped arm 
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NOTIFICATION